Straight through Austempering Furnace

Triad Engineers is leading supplier of Austempering furnace with salt quench on ductile iron casting. Austempering furnace is type of heat treatment equipment used to perform the Austempering process on ferrous materials. Austempering is a heat treatment process that involves heating the material to a specific temperature range, holding it at that temperature for a certain period and then quenching in a Salt Bath maintained at a specific temperature known as austempering temperature.

The quenching bath provides controlled cooling of the material resulting in formation of Ausferrite microstructure with desired mechanical properties.

 

These furnaces are highly specialized equipment that support quenching in molten neutral salt, that is typically a mixture of alkali and alkaline mixture.

These furnaces have customizable features of cooling impellers, water inclusion to enhance the heat distribution to get desired metal properties.

Features

  • Max Capacity Supported – Upto 2000 kg/batch
  • Quenching Medium – Salt
  • Atmosphere Supported – Methanol-LPG, Endo-LPG
  • Refractory – High grade insulating Imported bricks and boards
  • Heating Systems – Tubothal with Centre Rods
  • SCADA Controls for fully automated experience with single point of controls
  • Equipped with safety features such as temperature alarms, interlocking systems, and emergency shutdown mechanisms.
  • Equipped with advanced control systems that allow for precise temperature and process control.
  • Programmable logic controllers (PLCs) and human-machine interfaces (HMIs) for easy operation and monitoring.

Processes

  • CarboAustempering
  • Austempering
  • Mar Quenching

Supportive Equipment

  • Material Handling Systems
  • SCADA
  • Pre Washer & Post Washer
  • Pre-Heating & Post Tempering

Triad as Furnace maker offers designs and capabilities to the automotive ancillary Industry on Turnkey basis.

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